Router Tables & Cabinets

Friday, August 6, 2010 by Mary Valko

Last winter, my husband Mike wanted to try his hand at cabinet making. He looked at so many different cabinet plans but could not find something to build. 

Space is a premium in our small woodworking shop so when he asked for a woodworking router table system, a bench top router table was the best solution.

Eagle America offers two bench top router table systems.


Kreg Router Table 
                 or  a             Freud Router Table

                              


Yes, these are smaller woodworking router table systems but they get the job done!


Now, back to cabinet plans. Mike never found "the one" perfect cabinet plan to build so he designed his own. 


Mike was able to use his stile and rail bits and many of his other Eagle router bits for his cabinet project. While he was building the cabinet, it was exciting to see the majority of his woodworking clamps being used all at once. 


In the end the cabinet he made will become a family treasure. 


Not bad for a first effort.


Hand Tools - Something Woodworkers Can't Be Without

Wednesday, July 21, 2010 by Dan Walter
Hand ToolsThe folks over at ThisIsCarpentry.com recently posted an article titled "Why Hand Tools (Still) Matter".  The author, Keith Mathewson, did a great job pointing out exactly what the title states.   Some of the points he makes are:
  • Sometimes the fastest method is still the oldest
  • Hand tools often do what power tools can’t
  • They give you precise control, ensuring a perfect cut


So what kind of woodworker are you?  Do you rely mostly on power tools?  Are you an old-fashioned hand tool kind of person?  As much as we here at Eagle America focus on power tools (after all, have you ever tried to use router bits by hand, without a router?!?!), our customers often tell us that their most prized possessions are old woodworking tools that have been passed down from previous generations.  There's just something about those old wood cutting tools that bring nostalgia to the forefront.  Often we hear about cabinet making tools like old hand planes but sometimes we hear stories about other woodworking accessories too.  So which woodworking tools in your collection do you cherish?  Let us know, post your comments to this blog post. 

Also, if you are looking for new hand tools, did you know that Eagle America carries a nice selection?  Click here to see our selection of Hand Tools and Planes.

Where can I find that information?

Wednesday, July 7, 2010 by Dave Szpak

Working here at Eagle America one question I hear more than any other is" where can I get that information"? I hear it in our outlet store, I hear it on the phones and I see it in emails. No matter what the woodworker is trying to do, setting up dust collection, looking for band saw accessories, questions about shaper cutters, any woodworking accessories that is new to a woodworker them we get questions about that item. Another thing we hear a lot of is, I am interested in one of the Kreg pocket hole jigs which one should I get? Or I am building some cabinets which set of stile and rail bits should I use? Which one of your router bit sets is the best for me? We do our best to answer all the questions we receive within 24 hours.

Did you know we have tech support available where we will take your question sent to us via email to us at tech@eagleamerica.com and pass it to our one of our woodworkers that we have on staff?

 

Don't they look knowledgeable!
 

 

Well back to the question, where can I get this information?
You can find just about anything...

                                                                                                                                                                                                      
 ....ON THE INTERNET!  
   

There are thousands of website dedicated to woodworking. Places where you can ask questions of your peers or ask professionals like The Wood Whisperer's website.




You can find just about anything you need right here. They have a community where you can access blogs and forums where you can ask questions that will be answered by many people that are just woodworkers like you that want to help their experience is there to help you. Also in their community they have photos of the member's projects. Not to mention many videos that Marc Spagnuolo (The Wood Whisper) does showing how to do certain things or projects start to finish. You can also find Marc's work on You tube talk about a video library that you don't have to buy! You can also find many different woodworking groups that have joined the community, maybe you belong in one of these groups? Do you?

 

And of coarse what true Wood Whisperer member doesn’t have a Wood Whisperer hat and T-shirt. Well don’t worry you can get these items and more at the store. I should get a free t-shirt for this blog don’t you think?

 

There is a live chat room where you can discuss your project or anything woodworking related. You can even watch projects being made because there are dozens of people/workshops that stream live video to the site for you to watch.

 

This is just one site of the thousands of woodworking sites out there on the world wide web. So if you have a specific question maybe we can help. Or if you are looking for a place to go to learn and pick up some tricks of the trade and meet some woodworkers maybe The Wood Whisperers website is where you want to go.

No matter what you are looking for, the Internet can be the best tool in your workshop.


Build Your Own Set and Save

Friday, June 18, 2010 by Tim Walter
Attention woodworkers!  If you love your router and router bits I have some exciting news for you.  We have an AMAZING sale going on now on our famous "Build-A-Sets". 

Router Bits

Our website lets you build your own door construction sets.  It is quick and easy to use and from now thru 6/22/2010 you can save up to 35%!  You can make a 3-piece set that consists of your choice of stile and rail bits and a panel raiser or you can make it a 5-piece set that includes both a glue joint and drawer lock bit.  These cabinet bits will allow you to make beautiful raised panel doors for your kitchen or office cabinets.  Click over today and save, this sale doesn't last long.

In search of woodworking treasures!

Friday, May 28, 2010 by Tom Erbaugh
My son Adam and I were on a Frank Lloyd Wright tour this past weekend in Racine, Wisconsin to see the headquarters of Johnson's Wax. 

  
The tour was over and they would not let us hang around to really look closely so we decided to drive about 40 miles north to the Milwaukee Art Museum which was designed by Santiago Calatrava, one of Adam's favorite contemporary architects.


We arrived at the museum before it closed, but wanted to hang around until we could watch the wings close down at 5:00pm so we decided to tour the museum.

 
    


We came across this Schrank (German for cabinet). I noticed the placard with the exhibit that said "1700/20".  Since it was in a gallery with other antiques, I assume that was the date! 

 
    



    
 And all I could think about as they made this without A2 tool steel or Japanese water stones to sharpen it! 


No Eagle router bits from Eagle America, no routers or router woodworking accessories, not even electricity!!

Just years of experience and no small amount of skill!

Books and DVD's - One of the best Woodworking Accessories

Friday, May 14, 2010 by Eric Reed
Have you ever walked into your workshop, looked at your tools and then spent some time poking around the shop looking for some form of inspiration?
 
 
Similar to writers getting “writers-block”, woodworkers can get “woodworking-block”. 

When this happens I find one of my favorite sources of inspiration is woodworking books.

I turn to books when I feel like learning a new technique or for new project ideas such as building my own router table and fence.


Books are also great resources when I need to tune up my shop tools or I need help selecting the right cabinet making tools, table saw blades and woodworking router bits for a project.



Also, don't forget about DVD's. There are some great ones out there now covering everything from woodworking tools and woodworking accessories to new and old woodworking techniques!

Bathroom Vanity Build

Friday, March 12, 2010 by Eric Reed

Amongst all of the projects I have been working on this winter, my wife decided it was the perfect time to remodel our master bathroom.

After a few weeks of researching and planning, we finally agreed on a design and layout for the bathroom.

Not that it needed it, but after all of the upgrades and changes, the job ended up being almost a total tear-out.


The nice part of this project was that it was time for me to dust off my cabinet making tools and cabinet bits as I build my own custom vanity.



Naturally, I will be using Eagle router bits but I had to build the cabinet carcass first.

 

 

                      



The quickest and easiest way I have found to build a cabinet is by using Kreg pocket hole jigs. I was able to use my pocket hole jig to assemble the face frame and body of the cabinet in less than a day.


Pocket hole jigs create strong joints and can save you time and money!

 

 


As I continue to build my cabinet, I will keep you updated on the tools and techniques I use.

Lights, Camera, ACTION! Woodworking Videos

Thursday, March 4, 2010 by Tim Walter
I love the web...and I love what the web can do for woodworkers.  As much as I like our Eagle America woodworking catalog, I like our website even more.  It allows us to have a conversation with woodworkers in a way no other medium can duplicate.  We can tell whimsical stories on this blog, we can post friendly updates on our Facebook or Twitter pages, we can send you weekly updates via email...the possibilities are almost endless.

What woodworking tools would you like to see star in our next movie?
 
The web also allows us to educate our customers by providing much more detailed technical information thru the use of video.  Woodworking videos are an area that I am very excited to expand upon in the very near future.  Currently you can find video from us in 3 primary locations:

Product Pages - The VIDEO tab on our product pages will appear when a video is available


Video Listing Page - EagleAmerica.com/Videos will always point to some form of a video index page so you can quickly review what is available.

YouTube - For you YouTube fans out there, we have our own YouTube site!  Simply go to YouTube.com/EagleWoodworking for our latest and greatest.

Finally, I want to pose a question to you.  What would you like our next Eagle Original Video be?  Feel free to email us or leave a comment here.  Some ideas:
The options are endless, let us know what YOU want to see!

Introducing Woodworking to Others

Monday, February 22, 2010 by Tim Walter
This week I found an article from the Chillicothe Gazette in Chillicothe, Ohio about preschoolers and teens connecting through woodworking.  It's a great, quick read about a preschool that is located right next to the high school shop class.  In essence, the older kids are sharing their craft with the preschoolers.  What a great example for YOU!

Please teach me how to make stuff!
Please teach me how to make stuff!

 
Woodworking is a hobby that needs to be shared with the masses, are you doing your part?  Did you know that due to budget shortages all around our country, school woodshops are being closed and programs are being cancelled?!  It's a shame that an entire generation of kids will not be exposed to our craft...so it is on all of us to keep it alive!


Imagine how much better you could teach them than Lowe's!

So how can you spread the word?  When people ask you about your finished projects, or compliment your handy work, volunteer to tell them how you made them!  If a child marvels at the box you made, take them right out into your shop and show them where you made it.  Show them the cabinet making tools you used to refurbish the kitchen, show them the Kreg pocket hole jigs you used when building that new end table, let them cut a piece of scrap wood with your wood bandsaw blades, let them whittle with your wood carving set, let them go to town on some scrap boards with your woodworking drill bits. 

Just 5 minutes spent with an open eyed child could create a woodworker for life!



 

Kitchen Cabinets in a Weekend Part II

Monday, February 8, 2010 by Eric Reed

On Saturday, February 6, 2010 Dave R. posted a few questions regarding my post on the Kitchen Cabinets I made.

Dave wrote:

Very well designed and built cabinet unit. Would you please describe what slides you used for the pullout work surface and how you reinforced its mounts against the considerable loading that could occur, e.g. while using it to mix and knead bread dough? Also, what did you use in finishing this project?

My response:

Dave,

Let me start by saying that the pull-out took a little more than just your standard cabinet tools and hardware. Since the pull out is made from 2" thick hard maple and weighs approximately 40 pounds I needed to build the cabinet to support it.

The sides, back, base, and top are all made from 3/4" solid core white oak plywood and held together with Titebond glue and Kreg pocket hole jigs screws. Some people would say this is overkill but I build things to last.


The glue-ups for the top needed to be re-enforced so rather than using dowels or biscuits, I pulled out my Festool Domino and used the largest domino tenon Festool makes. There are 4 domino's in each joint to add rigidity and support when someone is pounding on the top. The domino's also help lock the wood together so as it expands and contracts, it moves as one continuous piece of wood. If you don't have a Festool Domino, you can do the same thing with long dowel pins that run through all of the pieces.

I should also tell you that on the back side of the pull-out there is a piece of 2" angle iron supporting the 47" wide pull-out and the white oak face is 3/4" thick and held to the front of the pull out with Kreg pocket hole jigs screws and Titebond glue. 

The hardware I used is a set of the Accuride self-closing series ball bearing drawer glides with a 100 pound load rating. These work great and allow the top to move in and out of the slot freely. 

After the cabinet was built and the pull-out installed, I cut and installed a center support inside the cabinet and secured 3/4" slick strips to each side, similar to drawer runners/supports. I used my router table and fence and roundover bits to round over the top edges to help reduce any gravitational forces that might increase the chance of any potential bowing over time. This may not have been necessary but it put my mind at ease. 

To finish the project, I used a clear semi-gloss polyurethane applied with my Earlex HVLP sprayer, one of the best woodworking accessories for your shop! I thinned the mix and applied at least 5 light coats with minor sanding in between. 

The cabinets work great and everyone is happy. Can't ask for any more than that!

 

Build Your Own Cabinet Door Set

Thursday, January 28, 2010 by Tim Walter
I am very excited to announce a new feature on our website.  As of today you have the power to build your own Raised Panel Bit Door Sets at EagleAmerica.com

Eagle America Cabinet Door Set

The perfect way to give your home or office a facelift is with a new set of cabinets or at minimum new cabinet doors.  We are "The World's Router Bit Source" so you know we have the router bits to get the job done.  Be they Eagle router bits or PriceCutter router bits, we have more designs and options than anyone else.  However until now, when ordering cabinet bits online you had to do it a-la-carte. 

Eagle America Stile & Rail Bits

Well times have changed!  Instead of us telling you what should be in your router bit sets, you can now tell us what you want and need!  Click here to build your own door set today!  It is a quick and easy process with just three steps:
  1. Decide which brand of bits you prefer, Eagle America or PriceCutter
  2. Decide whether you want to order a 3-piece or 5-piece set
  3. Decide which type of panel raiser you want to include in your set
That's it!  Then you click on the appropriate set part number and add the stile and rail bits and panel raiser of your choice to your set and checkout. Quick and easy, just how I like to shop.

Enough reading about it - click over and give it a try!  We look forward to hearing what you think about this great new feature.



Dedicated Cabinet Maker - You can do it too!

Wednesday, January 6, 2010 by Tim Walter
Kitchen Cabinets


You may have noticed that I like to scour the web for interesting woodworking articles.  Here is a great one that I read on Monday in the Augusta Chronicle about Danny Hill and his son Chad, two dedicated cabinet makers from Georgia.  Some of the highlights from the article for me were:

  • His home and his shop are on the same piece of land, just like many of our Eagle Woodworking customers
  • He has been doing it since 1961 and has never made the same kitchen twice!
  • He doesn't do it for the money, it's all about making the people happy
  • He says there's always something new to learn in woodworking.  "You could do any kind of wood work you want to for 500 years, and you're still going to only know a small percent of what you can do with a piece of wood. You never quit learning."

It was a great article about about a woodworking family!  It also made me think more about how we can help you make your own beautiful cabinets.  It is a lot easier to do than you think.



We have lots of woodworking tools and woodworking accessories that can help you get the job done right and it all starts with our world famous selection of Router Bits.  Router bits are the key component for building your raised panel cabinet doors.  We offer a very large selection of cabinet bits between our Eagle Router Bits (Made in the USA) and PriceCutter Router Bits (imported).  In the very near future you will actually be able to build your very own Cabinet Making Router Bit Sets on our site!  Combine those bits with a router table system such as the Kreg Router Table and you are good to go. 

The cabinet doors give your kitchen their distinctive look and feel but it is actually the boring old cabinet itself that holds everything together.  You can't have form without function!  Building the carcass for your cabinets has never been easier.  First you need one of your favorite table saw blades to cut your stock down to size.  We then suggest using one of our Kreg Pocket Hole Jigs to make assembling the cabinets as easy as 1-2-3.

Enough for now, I am sure I will write more about cabinet making tools in the near future.  Just know this, like Danny Hill says in the article that started this post, there's always something new to learn in woodworking.  Who knows, maybe for you this year that something is cabinet making.




 

Kitchen Cabinets in a Weekend

Friday, December 25, 2009 by Eric Reed


I got a call one Thursday evening to go over to my in-laws for dinner. When my wife and I arrived, we sat down and had a nice meal. During the meal, my wife's aunt, Teresa, mentioned that she wanted to add kitchen cabinets on an open wall in her kitchen. The problem was, she could not find anything to match her existing cabinets. My wife immediately volunteered me for the job knowing I have all kinds of cabinet making tools!

After dinner, we stopped by Teresa's house and I took a few measurements, made a few drawings and made sure that Teresa was happy with the design.

The following Friday evening, I figured out what the total cost for the job would be and called Teresa to see if it was acceptable. She gave me her approval and I was off and running.

Early Saturday morning I was at the lumber yard hand selecting my material and by noon, I was back in my shop cutting everything to size.


Kreg pocket hole jigs have to be one to the best woodworking accessories you could have in your shop. I used it to build the cabinet's carcases and face frames all within a hour.

I used my woodworking router table with Eagle America's stile and rail bits to make the door and drawer frames and a 3-wing raised panel bit for the panels. It really helps to have some type of router height adjustment on your router table. I use a Jessem Master Lift and love it!

The edges of the door frames were finished using Eagle America's roundover bits. I figured I could use this project to showcase my talents as well as some of the cool cabinet hardware that is on the market so I used ball bearing drawer slides with Blum Blumotion accessories.


When it was completed, I took the top and bottom cabinet's over to Teresa's house and installed them. My wife's family was so impressed, I started getting more requests to repair, refinish and build things. But you all know how that goes...

Eric


 

 

Installing Cabinet Hardware Easily

Thursday, December 17, 2009 by Eric Reed

Miki, one of our Eagle woodworking experts writes:

"My mom was refinishing her kitchen cabinets.  My sister and I thought it would look great if we added knobs and drawer pulls to her cabinets so we gathered up our cabinet making tools and cabinet bits and set off to mom's house. We purchased the hardware and was ready to install them for her birthday.  Mom was excited about the idea and thankfully agreed with our choice of knobs and pulls.  So one weekend morning, my sister and I went out to my mom’s while she was at work and installed them.

We used the Euro Handle-It Jig to install them.  This is on of the great woodworking accessories out there!  It was so easy we were done in about a half hour!  All we had to do is decide on a dimension for the knobs on the doors, hold the jig in place and drill using a premium drilling bit.  You can flip the jig for left or right opening doors.

Then we set up to do the drawer pulls.  That was just as simple.  We measured the drawer length, subtracted 3” for the drawer pull length and divided by two.  Set the jig, drilled the holes, and installed the pulls.  If you are in the market for a well made, easy to adjust jig for installing door and drawer pulls, I suggest the Euro Handle-It.  And it’s made in the USA!