Woodworking In The Trees

Friday, August 27, 2010 by Dan Walter
“Look up in the sky….it’s a bird, it’s a plane…it’s Super-woodworker!”

As I watched the arborist carefully make each cut using his woodworking tools and woodworking accessories to trim some of my trees I thought to myself, that is truly a woodworking art form.

Granted, he wasn't using table saw blades, a router table system or woodcarving tools to sculpt small pieces of wood, rather, he was sculpting the entire tree with a chain saw and pruning poles.

Cutting the dead wood out and crowning the trees not only makes them look better, but makes them healthier as well.

In a few years the tree with fill in and look better than ever.

Some of those limbs were so large that I saved them. I wonder what I can make with them besides firewood.

Time to gather up all of my bandsaw accessories and wood bandsaw blades so I can re-saw the limbs so they can be kiln dried. Who knows, by sometime next year the lumber from these limbs could be sitting in my house as a table, clock or even bowls and trays.

I sure love the oak trees in my yard but neither I or my lawn mower will miss a lot of those acorns!

Router Tables & Cabinets

Friday, August 6, 2010 by Mary Valko

Last winter, my husband Mike wanted to try his hand at cabinet making. He looked at so many different cabinet plans but could not find something to build. 

Space is a premium in our small woodworking shop so when he asked for a woodworking router table system, a bench top router table was the best solution.

Eagle America offers two bench top router table systems.


Kreg Router Table 
                 or  a             Freud Router Table

                              


Yes, these are smaller woodworking router table systems but they get the job done!


Now, back to cabinet plans. Mike never found "the one" perfect cabinet plan to build so he designed his own. 


Mike was able to use his stile and rail bits and many of his other Eagle router bits for his cabinet project. While he was building the cabinet, it was exciting to see the majority of his woodworking clamps being used all at once. 


In the end the cabinet he made will become a family treasure. 


Not bad for a first effort.


Catalogs

Sunday, July 18, 2010 by Ruth Lundstrom

I had a customer call the other day and the Eagle America catalog he used to order from was a catalog he borrowed from his father, that is not that unusual but the catalog was from 2000.  He is not the first customer to order from one of our catalogs from several years ago. I’ve asked "Why do you keep them so long" they usually say they keep it for reference. They would see a woodworking accessory or router bits that they had not seen before. So they hold on to it for when they need that item.

 

Do you know we carry over 6000 different woodworking tools? We have everything from; router table systems, router bits and router bit sets, saw blades and saw blade accessories, woodworking clamps, sanding supplies, wood carving tools, Kreg pocket hole jigs…. and the list goes on.

 

A few years back we ran a promotional offer to see who had the oldest catalog and I believe we had multiple customers that supplied us with catalogs from the late 80's and early 90's.

 

  Yesterday's Catalog                                      Today's Catalog
                                 

 

 

Wow what a difference, so don’t be so quick to toss that old Eagle America catalog it just may be worth something in the future.

4 Great New Woodworking Books!

Friday, June 25, 2010 by Eric Reed
Hey there woodworkers!

I just added 4 great new woodworking books to the Eagle America library.


The first book is by famous Ohio based woodturner Ernie Conover. The Frugal Woodturner gives you an in-depth perspective on the woodworking tools and woodworking accessories used by woodturners today and in years past. Ernie even shows you how to build your own wood lathe just like the ones our forefathers used.


The second book is all about How To Make Picture Frames. This is probably one of the best picture framing books I have seen. There are many techniques that use a woodworking router table and wood router bits as well as several easy and unique designs to help you add just the right custom look to you pictures.



The third book is about Getting The Most From Your Wood-Buying Bucks. This book is a great reference for woodworkers of any skill level. The book addresses almost every question you might have regarding cutting lumber, drying it, and selecting the best yield for your projects.



The fourth book is the Woodcarver's Guide To Sharpening, Tools And Setting Up Shop. This book has a ton of helpful information on wood carving tools, wood carving techniques, and the proper techniques for sharpening wood cutting tools with difficult profiles.


Click on the images above for more information on these books and to see the free inside previews. I hope you check out these exciting new titles!

Amazing Kreg Woodworking Offer

Friday, June 25, 2010 by Tim Walter
Kreg Tool is one of the premier brands of woodworking tools and woodworking supplies in the business.  We are very proud to always offer you a wide selection of their most popular products...and that selection has just gotten better.

Kreg Woodworking

For a limited time, when you purchase $149 in Kreg Tool merchandise we will give you a $20 Eagle America gift card for free!  All you have to do is use promo code CP1065 during checkout and when you open your box you will be happy to see that FREE gift card.  So how should you spend $149 on Kreg?  Here are some suggestions:

Kreg Deck Jig
The NEW Kreg Deck Jig makes it very easy for you to rehab your existing deck or build a new one.  Click over for more details including a demonstration video.











Kreg has made their excellent name thanks to their wide selection of industry leading Pocket Hole Jigs and Pocket Hole Machines.  The pocket hole joint is fast becoming one of the most popular woodworking techniques, get started with your new Kreg pocket hole jig today.









You know at Eagle America we love router bits and router accessories.  You cannot go wrong by using the Kreg Router Table System.  Their line of tables, fences and stands stand out next to the competition. 


10 Most Frustrating Tool Features

Saturday, June 19, 2010 by Tim Walter
Chris Schwarz from Popular Woodworking just posted a list of "10 Tool Features that Frustrate Me".  It is a good, quick read.  You should check it out.

Are there any woodworking tools that make you scream?
 
 
I was surprised to see one of my favorite woodworking tools, the router, mentioned twice!  The router is the most versatile tool in your wood shop, thanks in large part to the variety of router bits that are available, yet it still can frustrate people.  The two instances Chris sites are collet locks on routers and router table fences that offset for jointing applications.  What are your thoughts on this?

I can't imagine a router doing more harm than good

Tell us how else your woodworking router or router table and fence frustrate you.  Maybe we can come up with a way to make it better for you.  Is router height adjustment still an issue for you?  Do you constantly have issues setting up or using your router table system?  Are there specific router accessories that drive you crazy?  And if so, why?

Don't forget, we are "The World's Router Bit Source" with over 2,000 router bits and router bits sets so we have a vested interest in your answers.  We want to make your shop a better place for you to work, and we want to make your router indispensable! 

A time saving decision!

Monday, June 7, 2010 by Mike Reese
I am getting ready to start remodeling my kitchen and that includes all new cabinets.  As I was thinking about my woodworking tools, woodworking accessories and what router woodworking I would be doing, I started getting things together in my shop.  Even though I have a complete shop including a nice table saw set up with a good table saw blade in it, I have come to the conclusion that I need to take another approach to cut all the sheet goods.  Having to handle many large sheets of plywood by myself in a limited space would be a real chore.

I decided to invest in the Festool TS55EQ saw and guide rail system.  This will allow me to lay a full sheet of plywood on a pair of sawhorses that have rails running between them, to give the plywood full support, layout my components and precisely cut pieces to size.  It's a lot easier to flip a 3/4" sheet of ply onto these low sawhorses than to try and wrestle it up onto the table saw.  
 
The great thing about the Festool saw system is that the guide rail will allow me to make my cuts very accurately and very quickly.

What I have been doing is cutting the pieces out of a sheet of ply, slightly oversize with a small trim saw and then re-cut them to finished size on the table saw.
 
With the Festool saw I can easily and accurately cut the pieces to finished size with the first cut.

It will make my life a lot easier, make the job go a lot faster and probably save a lot of back pain.  And to make the decision easier, right now thru July 31st, I can save 10% off the purchase of any Festool saw system at Eagle America.

Making or Buying for Father's Day?

Saturday, May 15, 2010 by Tim Walter
Father's Day is coming in just over 1 month, it is June 20th, are you ready?  At about this time every year woodworkers need to make a crucial decision - will I make for him or will I buy for him?
 
Father's Day Woodworking
"Everything I am that is good I learned from him. Everything I am that is bad I picked up on my own." (From Kevin H on Flickr)
 
 
Is your Dad a woodworker?  Would he appreciate some new woodworking tools or woodworking accessories as a present this year?  Has he hinted to you that he needs some new table saw blades, router bits, router accessories, or woodworking clamps?  If you know he just needs "woodworking stuff" but don't know exactly what to get, is a Gift Card the way to go?

If your Dad is or isn't a woodworker, maybe you think he would really appreciate the fruits of YOUR labor as a gift.  So what are you going to make Dad?  Are you going to make him a picture frame, a custom wooden sign, a keepsake box or something for his office?  If you know you need to make him something but you have no clue what it is, are you going to try to sit and draw up your own plans or are you going to shop from a selection of ready-made project plans?

Over the coming month I will give you some ideas on what Eagle America has to offer that could make Dad smile this year.  With over 6,000 woodworking items to choose from, we have the tools for you to either make or give something special this year.

Books and DVD's - One of the best Woodworking Accessories

Friday, May 14, 2010 by Eric Reed
Have you ever walked into your workshop, looked at your tools and then spent some time poking around the shop looking for some form of inspiration?
 
 
Similar to writers getting “writers-block”, woodworkers can get “woodworking-block”. 

When this happens I find one of my favorite sources of inspiration is woodworking books.

I turn to books when I feel like learning a new technique or for new project ideas such as building my own router table and fence.


Books are also great resources when I need to tune up my shop tools or I need help selecting the right cabinet making tools, table saw blades and woodworking router bits for a project.



Also, don't forget about DVD's. There are some great ones out there now covering everything from woodworking tools and woodworking accessories to new and old woodworking techniques!

Thank You Mom's!

Sunday, May 9, 2010 by Tim Walter
From everyone at Eagle America, HAPPY MOTHER'S DAY to all of the mom's out there! 


 
For woodworkers, mom's are a true source of inspiration...so we owe you a lot.  Not only do we owe you for taking care of us when we were young, but we owe you for putting up with us.  You know what I mean, right?


Not only did you put up with a lot of garbage from us growing up, but you put up with our less than stellar woodworking projects as we honed our craft.  Young woodworkers try really hard to make their mom's smile.  They slave over their woodworking projects, using all woodworking tools and woodworking accessories at their disposal, to make that really ugly first birdhouse.  Remember that first jewelry box you got from high school shop class?  It was NOT pretty, but you smiled and encouraged us anyways.  Remember that first wooden picture frame and how it was crooked?  You still put a picture in there and displayed it on the coffee table in the living room.  When it was our birthday or Christmas, you bought us new tools such as table saw blades, a woodcarving set, router bits and sanding sleeves even though you really had no idea what they would create.

You built us up and we will be thankful for that for the rest of our lives.  If you are a mom, thank you!  If you are reading this and you are not a mom, call yours today and remind her how much she means to you. 

Again, Happy Mother's Day!

Blessed with a Cross

Thursday, April 29, 2010 by Tim Walter
In early March we posted a story about Duane, a woodworker who is fighting cancer.  We are proud to be supporters of WoodworkersFightingCancer.com and of Duane's.  It was great to see woodworkers putting their woodworking tools and woodworking accessories to work to support one of their own.  It's amazing to see what a collection of caring individuals combined with some router bits and table saw blades can do.  Special thanks to The Wood Whisperer for coordinating all of this.

Since then Duane and I have exchanged some emails. He is a wonderful man who cares deeply about his faith, his family and woodworking.  When I came in the other day, a package was waiting for me on my desk.  It contained a beautiful wooden cross from Duane, a truly unexpected gift.  Here are a couple of pictures:
 
 
First and foremost, thank you Duane!  What a wonderful gift, it is beautiful.  Secondly, it is not too late for any of you to donate to the cause.  I think this page still allows you to donate but if it doesn't, feel free to donate directly to the American Cancer Society

Woodworking - Where Safety Comes First!

Saturday, April 24, 2010 by Tim Walter
I saw this on the news the other day and had to share it with you.  I know I am a bit nervous when I use a powerful saw so I check to make sure everything is tightened down not once, but twice.  I can't even image how many times I would check a saw like this before using it...apparently the equipment operator doesn't feel the same way!


Could you even imagine this happening to you?  I was horrified as I watched the massive saw blade scream across that persons yard.  Unreal!

Moments like these, even when out of the context of woodworking, should make you think long and hard about how you use your own equipment.  Table Saw Blades, Miter Saw Blades, Band Saw Blades, Scroll Saw Blades, Router Bits and Shaper Cutters...they can all do you a lot of damage.  So first and foremost, pay attention when using them!  The more you use a tool the more comfortable you get with it...and the more shortcuts you will take.  Beware, some of those shortcuts can seriously hurt you. Use your safety guards and equipment at all times.
 

$1 Shipping Sale - Save on Woodworking Tools Today

Thursday, April 22, 2010 by Tim Walter
Calling all woodworkers!  Now is the perfect time to load up on woodworking tools and woodworking supplies.  Take a look at your wish list because from now thru 4/30/2010 you will pay just $1 Shipping at EagleAmerica.com!  All you need to do is use promo code APRIL-ONE during checkout.

So, do you need some new Router Bits?  Are your table saw blades dull?  Have you had your eye on some new router jigs or router accessories, band saw acccessories or a wood carving set?  Now is the time to make them yours since you can save up to $14.95 on shipping at Eagle America.  Enjoy!

Just $1 Shipping

Outdoor Woodworking Projects - Make Something Fun

Tuesday, April 20, 2010 by Tim Walter
Here's a news flash - it's spring time!  I spent a lot of this past weekend dealing with the inevitable...cleaning out flower beds, getting my garage in order, and thankfully riding bikes with my kids.  Two-thirds of that was a lot of work (did I mention that I also mulched my beds on Monday night?) which made me yearn for a lot more fun.

That brings me to you and woodworking.  You can put your woodworking skills to work outside this spring by making planter boxes, bird houses, wooden signs, Adirondack chairs and even picnic tables! 

Picnic Table Chairs
You can make these too - put your skills to work!

 
These are things you and your family can enjoy for months on end, so get out your pencil and paper and sketch up some plans.  You can always select one of our outdoor woodworking plans as well.  Once you have your plan, put your woodworking tools and woodworking accessories into action and start building!  A lot of outdoor projects are much more simple to complete than more complex interior furniture and cabinetry projects.  That means it won't take many tools to get some of these basic project done.  A Kreg Router Table here, some wood bandsaw blades, table saw blades and woodworking drill bits there...each project will require something different. 

Finally, I am a fan of all things Maine and I stumbled across this video from
The Maine Wood Treaters, Inc.  It is all about assembling one of their picnic table kits.



 
So, what shape is your picnic table in?  Do you need to simply refinish yours this year or do you need to build a new one?  If you are building a new one, will you get a kit like this or will you build one of your own designs from scratch?  Let us know, comment on this post!

Lucky Shipping Sale - Save Now thru Sunday

Thursday, March 18, 2010 by Tim Walter
Thanks to St. Patrick's Day we are having a Lucky Shipping Sale!
 
Free Shipping

Now thru Sunday, March 21st you pay just $3.17 Flat Rate Shipping on orders under $99 or you get FREE Shipping on orders over $99!  It's the perfect time for you to stock up your shop with new woodworking tools and woodworking accessories such as:
 
Just click over to EagleAmerica.com to see more details on our homepage.  It's as simple as entering STPATTY in the Promo Code box during checkout.  Enjoy the savings!

Students of Woodworking

Monday, March 1, 2010 by Dave Szpak


Wow! Looking over some of our recent blog posts I can tie a couple together, clocks and students.
One of the best parts of what I do here at Eagle America is talking to you, the customer.

In my time being the Customer Service Manager I must have spoken to thousands of our customers, I may have even spoken with you! It is always great to hear from people like Mr. Hazard, a high school woodshop instructor in California. 

I have been fortunate enough to have had the opportunity to connect with him and donate some Woodworking Tools, Woodworking Accessories and Woodworking Router Bits to his woodshop over the last couple of years.

Mr. Hazard has sent me some photos of his students and some of the projects that they are making during this school year.

Here you can see a couple of mission clocks his students are making. You can see there is quite a bit of time and effort that the students are putting into these projects. They look great!



 


 

Here you see a student in his furniture making class working on her Pedestal table. I think she could have used one of our woodworking clamps to hold this a little more steady.











It is great to see the art of woodworking being passed down to the next generation, keep up the great work Mr. Hazard!  I am sure we will be seeing more of his students great work in the future.

 


Busted Knuckles and Router Collet Wrenches

Saturday, February 27, 2010 by Eric Reed
 
 
 
           
Have you ever been loosening up the collet on your woodworking router table with the wrenches supplied with your router and when it released, your knuckles rubbed across the seam between the router plate and the top?



I had this happen to me the other day when I was changing out one of my roundover bits from my Kreg router table. Usually I am careful with my router woodworking but this always seems to be the point where I destroy my knuckles.




This was the last straw for me. I finally decided to break down and buy a set of offset collet wrenches for my Porter Cable 7518 router.


These wrenches are designed to fit around the opening of your router plate so you can easily secure the collet below the router bit on your router. The handles have a nice rubber grip which prevents slipping and adds comfort.



 
 

 


Strong Joints, Big Savings - New Router Bit Sale Starts Now

Saturday, February 20, 2010 by Tim Walter

Router Bits

Eagle America is "The World's Router Bit Source" because of our selection of over 2,000 router bits and router bit sets.  Starting now you can get some of our most popular router bit sets and save even more! 

Our March woodworking catalog cover features some great joint making router bit options.  Choose from Plywood Dado Sets, 3-Piece Glue Joint Sets, 10 in 1 Master Rabbet Pro Sets, and our famous 2-Piece Edge Banding Sets.  All of your options, in both the Eagle America and PriceCutter brands, can be seen by clicking here.  Don't miss out, you can save up to $80 with this great sale.

In the meantime, if you are going to be getting some new bits we also suggest taking a look at our selection of Router Accessories, Router Jigs, perhaps a new Router Table System and more.  We are much more than just Eagle Router Bits, click on over and take a look.




 

Framing Memories

Thursday, February 18, 2010 by Mike Reese

I ordered a 20” x 24” oil painting for our 50th wedding anniversary and needed to frame it.

I wanted to use some nice cherry that I have so I set out to create a simple frame that would complement the painting and not compete with it.



I chose a simple profile that was easily done on my router table system with two simple bits, a 45 degree chamfer bit and a basic rabbeting bit
 
After milling the profiles on my router table system, I cut the pieces to length with mitered ends.



After applying glue to all the joints, I used some woodworking clamps, specifically, a simple picture framing clamp that keeps everything nice and square. I did not use any fasteners because I planned on adding a simple corner spline. 

                                         

After the glue had cured, I cut a slot in each corner using a simple shop made jig and made 1 pass through the table saw.
 

               


The splines were made to match the thickness of the saw kerf. A little glue was added and the splines were tapped in. After the glue dried I trimmed the excess wood off with a flush trim saw and sanded them flush.




I found that one of the easiest ways to hold a picture into a frame is to use fender washers that overlap the inset picture. The washers are slightly countersunk using a forstner bit just slightly larger than the washer.



 

All in all, a successful little project!






 

 


 


Kitchen Cabinets in a Weekend Part II

Monday, February 8, 2010 by Eric Reed

On Saturday, February 6, 2010 Dave R. posted a few questions regarding my post on the Kitchen Cabinets I made.

Dave wrote:

Very well designed and built cabinet unit. Would you please describe what slides you used for the pullout work surface and how you reinforced its mounts against the considerable loading that could occur, e.g. while using it to mix and knead bread dough? Also, what did you use in finishing this project?

My response:

Dave,

Let me start by saying that the pull-out took a little more than just your standard cabinet tools and hardware. Since the pull out is made from 2" thick hard maple and weighs approximately 40 pounds I needed to build the cabinet to support it.

The sides, back, base, and top are all made from 3/4" solid core white oak plywood and held together with Titebond glue and Kreg pocket hole jigs screws. Some people would say this is overkill but I build things to last.


The glue-ups for the top needed to be re-enforced so rather than using dowels or biscuits, I pulled out my Festool Domino and used the largest domino tenon Festool makes. There are 4 domino's in each joint to add rigidity and support when someone is pounding on the top. The domino's also help lock the wood together so as it expands and contracts, it moves as one continuous piece of wood. If you don't have a Festool Domino, you can do the same thing with long dowel pins that run through all of the pieces.

I should also tell you that on the back side of the pull-out there is a piece of 2" angle iron supporting the 47" wide pull-out and the white oak face is 3/4" thick and held to the front of the pull out with Kreg pocket hole jigs screws and Titebond glue. 

The hardware I used is a set of the Accuride self-closing series ball bearing drawer glides with a 100 pound load rating. These work great and allow the top to move in and out of the slot freely. 

After the cabinet was built and the pull-out installed, I cut and installed a center support inside the cabinet and secured 3/4" slick strips to each side, similar to drawer runners/supports. I used my router table and fence and roundover bits to round over the top edges to help reduce any gravitational forces that might increase the chance of any potential bowing over time. This may not have been necessary but it put my mind at ease. 

To finish the project, I used a clear semi-gloss polyurethane applied with my Earlex HVLP sprayer, one of the best woodworking accessories for your shop! I thinned the mix and applied at least 5 light coats with minor sanding in between. 

The cabinets work great and everyone is happy. Can't ask for any more than that!