Archive for September, 2009

How Woodworking Helps With Fly Tying

September 29, 2009 2 comments

George writes:

“For years I have had two passions, woodworking and fly fishing. One day, frustrated with store bought fly tying stations, I decided to put my woodworking skills to the test and create my own fly tying station. Those fly fishermen who tie their own flies can appreciate this.

The fly tying station I designed is easy to use, does not take up much space and can hold all the fly tying tools necessary for your creation. After showing it to friends in my friends in the fly fishing club, everyone liked the design and the next thing I know, I was building and selling fly tying stations to the entire club.

I made this fly tying station from walnut. It blends in well with any furniture and is great for home or away.

It’s a great feeling when my love for one hobby can help me in another!”

Categories: Woodshop Stories

Creative Wood Carvings

September 24, 2009 1 comment

Tom writes:

Today, while ringing up a customer’s order here in the store, I was asked to enter his business name on the order.  I asked what it was and he told me, “Carved by GPK”. I asked him what he carved and he modestly told me fireplace mantles and other things.  I then ask him how he did his carving and he replied that he used mostly hand chisels, but some rotary tools. Of course the next question was what brand of chisels did he use? He replied that he had three brands but liked the Flexcut tools the best. I did not prompt that response but it speaks very well of Flexcut as his website will show.

We then got into an in depth conversation on sharp tools.  One of his comments was that sharp tools are essential, dull tools are dangerous and the cause of accidents.  He keeps his sharpener within reach of his carving bench and uses the leather strop frequently, almost every 10 minutes.


So with that in mind, take a look at his website.

Pretty Impressive!!!

Categories: Woodshop Stories

Woodworkers Club Meets at Eagle America

September 22, 2009 1 comment
On Tuesday, September 15th, the Lake/Geauga Woodworkers Club had their first meeting of the Fall after taking a summer break.  Over 20 woodworkers were in attendance and they heard from two speakers. 
Lake/Geauga Woodworkers Club Meeting

Lake/Geauga Woodworkers Club Meeting

First, Mike from Eagle Anerica reviewed wood species identification.  Next, Gary reviewed Segmented Bowl Turning.  He had attended a week long class at the Mark Adams School of Woodworking in May and wanted to share what he learned.  As you can see in the picture below, Gary really has it down! 

Beautiful Segmented Bowls

Beautiful Segmented Bowls

Gary with his work

Gary with his work

In other Club news, the group will have a booth at the Burton Apple Butter Festival on October 10th and 11th.  If you are in the area, stop by and say hi.  Also, the next club meeting will be October 20th at Eagle America and will be focused on Intarsia and a review of wood working jigs.  All are welcome!  For more information on the club, please call Eagle America’s Woodworkers Outlet at 440-286-7435.

Woodworking and Music

September 18, 2009 1 comment


Mike writes:

“Here is a little project I got involved in a few years ago. A gentleman I got to know who built very high quality Hammered Dulcimers, as well as an accomplished player, was looking for a new stand. His had been thru the wars over the years and was beginning to cause some problems. It had been custom made but still had some major design flaws. He had been looking for several years for a way to improve on the typical designs that were available on the market, but nothing really worked.


The typical stand is made up of four legs made up of a fixed bottom section and a slotted sliding upper section. Each leg had two large knobs to set the slide at the desired height.


The design presents 3 major problems:

  • It has four large knobs on each side when folded up and the knobs  are always getting hooked on something and generally in the way.
  • Since the upper slide is held by friction from the pressure from the knobs there is frequently slippage from the weight of the instrument.
  • It is difficult to always set it at the same height.

 Typical stands

 I was asked to come up with a better “mouse trap” so to speak. After many different approaches, I finally came up with a positive pin lock by mounting the riser in the center of each leg. This allows easy, adjustment that is repeatable at the same height, positive positioning with no slippage and no knobs that get in the way.










Everyone who has bought one is extremely happy. I received a note from a lady who had a brand new, expensive high quality instrument and put it on her existing stand. The stand slide slipped and the instrument crashed to the floor, putting a large hole in it. She shipped it back to the builder for repairs and ordered one of my stands. I just received a note from her and she says she will never use the “typical” stand again and she is wild about the new stand I made.”

Categories: Woodshop Stories

Do You Need A Shaper?

September 14, 2009 1 comment

This post is based on a blog comment we recieved from


September 12, 2009 at 12:49 pm

“One tool missing in my shop is a shaper. How necessary is this tool?”

Our reply:

A shaper can be a nice tool to have in the shop.

Here are some things to consider: 

The Pros:

  • Heavy weight / cast iron table top = more stability
  • More powerful motors
  • New models can use shaper cutters or router bits
  • Slower operating speeds = less chance for burning

 The Cons:

  • Heavy weight = less mobility
  • Initial cost can be higher
  • There seem to be less specialty profiles for shaper cutters opposed to router bits.
  • Shaper Cutters can be expensive



A nice 3 HP variable speed router in a router table with a router lift can do almost everything a shaper can do. You have to consider how much space you have and if you will ever want the unit to be mobile. It is easy to pick up a router table and put it in the back of a truck or van and take it to a friend’s house or on the job in a pinch. A shaper is not so easy to move. For the most part, it comes down to personal preference and what you are most comfortable working with!

Happy Woodworking,


Special Welcome Offer

September 11, 2009 10 comments

Take $10 Off your $50 order at!

Welcome email subscribers to “The Cutting Edge”!  We are very excited about our blog and hope that you will follow us often for updates on all things woodworking.  We have some really fun things planned, we look forward to hearing what you think.

OK, likely the main reason you are visiting the blog today is for our “Special Welcome Offer”.  Here it is:  Take $10 Off your $50 order at! Here’s how the offer works:

  • Click here to go back to from this blog post
  • The link above should trigger your savings.  If it does not, enter Promo Code “BLOGWELCOME” at time of checkout
  • Offer good now thru Sunday, September 20th
  • Prior orders excluded, cannot be combined with other Promo Code offers

That’s it!  Before you click over to start shopping, take a moment to surf around our blog and let us know what you think.  We have been posting since July so there is a lot to read, click on our “Previous Posts” section in the right hand navigation to see more.

Thanks for reading – Tim

Categories: Great Deals

Giants of Woodworking!

September 8, 2009 1 comment

Miki, Eagle America’s store manager writes:

Giant Rocking Chair

“As I was on my way to a place in Austinburg, Ohio I turned off the highway and proceeded north on Route 45.  Now, mind you, I have been out that way a good dozen times, taking the same route.  But this evening, something caught my attention out of the right side of my eye.  I noticed some people sitting on a huge 25 foot wooden rocking chair getting their picture taken.  One evening soon, I plan to do the same thing.  In order to get a picture of the chair, I ventured onto the web of course!  I came across these pictures and articles about the “Largest Rocking Chairs”. 

Giant Buggy

I also came across a giant horse and buggy in Mesopotamia, Ohio which is not too far from Eagle America!”

Categories: Woodshop Stories

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